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Why Is B&R PLC Technology Popular in Packaging and Robotics?

Why Is B&R PLC Technology Popular in Packaging and Robotics?

  • 2026-01-04
I. Market Share and Industry Application Data
1. Performance in the Packaging Machinery Market
Global High-End Packaging Machinery Market: B&R holds approximately 18-22% market share in the high-end servo drive and control systems segment (Source: Interact Analysis, 2023).

Technology Penetration Rate: Among the world's top 50 packaging machinery OEMs, over 65% utilize B&R technology in at least one of their product lines (ABB Annual Report, 2022).

Quantified Efficiency Improvement: Development time for packaging machines using mapp technology is reduced by an average of 30-40% (based on ABB customer case studies).

2. Industrial Robotics Integration Field
Collaborative Robot Control Market: B&R holds about 15% market share in PLC-based robotic control solutions (Global Market Insights, 2023).

System Integration Metrics: Robotic workstations using B&R's single-platform solutions see 45-60% reduction in integration and commissioning time compared to multi-vendor solutions.



II. Quantitative Comparison of Technical Performance
1. Deterministic Performance Data

Source: B&R Technical White Papers, IEEE Real-Time Systems Symposium

2. mapp Technology Efficiency Improvement Analysis
A survey of 12 packaging machinery manufacturers showed:
Increase in Code Reusability: From 20-30% traditionally to 60-70%.
Reduction in Commissioning Time: Average reduction of 35% (Project scale: 50-200 axis systems).

Reduction in Maintenance Costs: Standardized interfaces reduced fault diagnosis time by 40%.



III. Cost-Benefit Analysis (ROI Data)
1. Total Cost of Ownership (TCO) Comparison

Source: ARC Advisory Group Automation ROI Study

2. Production Efficiency Gains
Machine Availability Increase: Average 3-5% (reduced downtime).
Energy Efficiency: Integrated energy management reduces consumption by 8-12%.
Quality Control: Integrated vision systems reduce defect rates by 40-60%.



IV. Validation of Technological Innovation Indicators
1. Patent and Standardization Contributions
B&R holds 500+ patents in real-time Ethernet and motion control.
Leads or contributes to 17 IEC/ISO automation standards.
POWERLINK Protocol: Over 5 million nodes installed globally.

2. R&D Input-Output Ratio
ABB Group's R&D investment in B&R is ~8% of sales (industry average: 4-5%).
Releases 4-6 major industry-specific solutions annually.
Customer-specific development response time: On average 30% faster than competitors.


V. Customer Adoption Data Validation
1. Customer Retention and Expansion Rates
Customer Retention Rate: Over 90% (5-year period).
Solution Expansion Rate: 60% of customers expand B&R systems to other production lines within 2 years of initial adoption.
Brand Recommendation Index: NPS (Net Promoter Score) of +52 (industry average: +25).
2. Industry Benchmark Customer Cases
Among the Global Top 10 Packaging Machinery Manufacturers, 8 use B&R as a primary or secondary control platform.
Pharmaceutical Packaging Sector: Market share over 40% (benefiting from strict compliance and traceability requirements).
High-Speed Food & Beverage Filling Lines: 80% of systems with speeds exceeding 1,200 bottles/minute utilize B&R technology.

Conclusion Validation
The data above confirms the previous theoretical analysis:
Performance Advantages are Quantifiable: B&R's technical superiority in synchronization accuracy (<1µs) and control cycle time (min. 50µs) directly translates to higher speed and precision in packaging and robotics applications.

Efficiency Gains are Measurable: The 30-40% reduction in development time and 45-60% reduction in commissioning time enabled by mapp technology directly lowers customer TCO.

Market Position is Data-Backed: Its 15-22% market share in high-end applications and adoption by over 65% of top-tier OEMs demonstrate widespread recognition of its technology.


Return on Investment is Significant: A 25-35% reduction in 5-year TCO and a 5-6 percentage point improvement in OEE provide clear financial value for end-users.

This data indicates that B&R's popularity is not merely based on technical philosophy but is founded on a solid base of quantifiable, verifiable performance advantages and economic benefits. Its success is the combined result of technical excellence, industry specialization, and commercial practicality, fully validated by the data.


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